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    Home » » Uses Of A Hipot Tester

    Uses Of A Hipot Tester

    Posted by Unknown Posted on 11:49 PM with No comments
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    By Paul Olson


    The term hipot is usually used as an abbreviation for high potential. It is a term that is used to refer to a certain class of electrical safety testing instruments referred to as a hipot tester. These instruments are used in the verification of the electrical insulation in finished cables, appliances, and other wired assemblies. Such assemblies include electric motors, transformers, and printed circuit boards just to mention a few.

    Upon the manufacture or assembly of an appliance or product, it is usual for some degree of electrical leakage to occur. However, the leakage is usually very low and is brought about by internal capacitance and voltages inside the appliance. It is normal for such leakage to occur and it needs to be expected of every device. There exist a number of instances where the leakage, for some reason, may be excess.

    Excess leakage may be caused by break down of insulation in the product, design flaws or many other causes. Such flaws usually lead to excessive current leaking and may cause electrical shock to anyone that comes in contact with the faulty product. The importance of a hipot test is to verify and ensure that the product is sufficiently insulated so as not to cause shock to the operator.

    Another name used to refer to hipot test is Dielectric Withstanding Voltage (DWV). During this test, a high voltage is applied between the metallic shielding of the product and its current-carrying conductors. When this is done, there will be a resultant current that flows through the insulation. This current is known as leakage current and a high potential tester is used to monitor it.

    This process of testing has its basis on a major assumption. The assumption is that if the device works safely without its insulation breaking after being exposed to high voltage, then it can work fine under normal working conditions. During normal operation, the device should be able to withstand standard voltage application. This assumption is the source of the term Dielectric Withstanding Voltage.

    The test is aimed at stressing the insulator used in the appliance. Apart from stressing the insulator material, however, the test is additionally used to identify workmanship flaws in the product. The most critical monitored workmanship elements are minute spaces existing between the earth ground and current-carrying conductors. In ordinary environment of operation, shock, humidity, contaminants, shock, and dirt may fill these spaces.

    When the gaps are closed, current is allowed to flow. Such conditions can be a major electrical hazard that must be corrected at the factory before the product is released into the market. Such defects cannot be detected by any other method besides DWV. Even though other methods may be used to attempt to resolve these problems, but they cannot be as effective as DWV.

    An electric device that manufacturers use in verification of electrical insulation is a high potential tester. It is made of a source of high voltage, a switching matrix and a current meter. Connection of the source of voltage and the current meter is done by the matrix switch. Including a display and a microcontroller automates the process of testing.




    About the Author:

    We have all the detailed specifications on hipot tester the best on our related homepage. Simply use this link to reach the main website at http://www.rossengineeringcorp.com/products/measurement/ac-dc-digital-hipots.html.


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